Achieving significant reduction in wiring man-hours for L-shaped parts using wiring flexible tube and dedicated fixtures!

Case studies of wiring flexible tube introduction

wiring flexible tubeCompany T manufactures various control boards and distribution boards. The company received an order for a mass-produced product, and while considering the reduction of work man-hours, examined production using our wiring flexible tube.
With conventional construction methods, it is necessary to install the wires in an L shape and bind and fix them with a binding band or use a wiring duct. However, with the flexible tube, work can be complete simply by inserting the wires in the tube on the workbench and mounting them in pre-installed fixtures. As a result of this Company T was pleased to report that a significant reduction in man-hours was achieved.
In addition, introduction of the wiring flexible tube led to scratch prevention and appearance improvement by eliminating exposure of the electric wires.

Wiring flexible tube introduction flow

Issues before introduction
  • Conventional construction methods require many man-hours. Reduction of man-hours and increase in production efficiency are necessary for a mass production model.
  • Exposure of the electric wires should be minimized.
Requests
  • Proposal of products that will reduce man-hours
Achievements / Improvements
  • Since the wires only need to be inserted into the tube on the workbench and attached to the pre-installed fixtures, it became possible to drastically reduce work man-hours compared with conventional methods.
  • Measurement and cutting work of the ducts became unnecessary
  • The task of binding and fixing in the binding band became unnecessary

Case Studies Category

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